Color Shuttle Screen Printer KLK-YS01-1

Automatic multi-color screen printer for glass bottles and cosmetic containers.

1. Product Introduction

The Color Shuttle Screen Printer KLK-YS01-1 is an automatic screen printing machine designed for decorating glass bottles and cosmetic containers with different shapes and surface requirements. It supports round, oval, square, and rectangular containers, making it suitable for manufacturers that need flexible printing solutions for packaging products.

Equipped with a servo-driven automatic loading and unloading system, CCD visual positioning, and servo-controlled printing, the machine is designed to improve positioning accuracy and maintain consistent printing results during production. Its automatic operation and PLC control system with a touchscreen interface help simplify machine setup and daily operation.

The machine also integrates a flame pretreatment system to support ink adhesion on suitable substrates. After screen printing, customers can select an LED UV or electrode UV curing configuration according to their production requirements.

With multi-color printing capability and optional vacuum or air-inflation fixtures, the KLK-YS01-1 provides a flexible solution for glass packaging, cosmetic bottles, and other compatible container printing applications.

2. Key Features and Advantages

1. Automatic Loading and Unloading

The servo-driven loading and unloading system reduces manual handling during production and supports continuous automated operation.

2. CCD Visual Positioning

The CCD and servo pre-registration system helps identify and position containers before printing, supporting accurate pattern alignment.

3. Fully Servo-Driven Printing System

The automatic printing system adopts servo-driven control to improve printing consistency and positioning accuracy across production cycles.

4. Flame Pretreatment System

The integrated flame treatment unit prepares suitable container surfaces before printing to help improve ink adhesion. Actual treatment settings depend on the substrate and printing materials.

5. Optional UV Curing Configuration

LED UV or electrode UV curing can be selected according to the customer's ink system, curing requirements, and production process.

6. PLC and Touchscreen Control

The machine uses a PLC control system with a touchscreen display. Its operating interface is designed to make machine settings and production control easier to understand.

7. Remote Program Debugging

The communication servo system supports remote program debugging, helping facilitate technical support and equipment adjustment.

8. Flexible Fixture Options

Fixtures can be configured with vacuum or air inflation options to accommodate different container holding requirements.

9. Multi-Shape and Multi-Color Printing

The machine is suitable for round, oval, square, and rectangular containers, with multi-color printing available for compatible production setups.

3. Technical Specifications

Parameter Specification
Model KLK-YS01
Product Serial Number KLK-YS01
Article Diameter 25–90 mm
Article Height 35–250 mm
Printing Stroke 300 mm
Maximum Frame Size 450 × 250 mm
Maximum Printing Speed – Round 25–37 pcs/min (360°)
Maximum Printing Speed – Oval 20–30 pcs/min
Maximum Printing Speed – Square 8–15 pcs/min
UV Power 5,000 W
Air Consumption / Electrical Data 220 V, 50/60 Hz, 6 kW
Screen Printing Machine Power Supply 380 V, 50/60 Hz, 20 kW
Mercury Lamp Furnace 10 kW, 380 V, 50/60 Hz

Note: The original technical information lists the 220 V, 50/60 Hz, 6 kW specification under “Air Consumption.” Since this appears to combine electrical and pneumatic information, please confirm the exact air consumption and electrical configuration with the manufacturer before ordering. The UV and furnace configurations should also be confirmed according to the selected machine setup.

4. Applicable Products and Printing Applications

The KLK-YS01-1 is designed for printing on compatible containers with different shapes and dimensions.

Glass Packaging

  • Round glass bottles

  • Oval glass bottles

  • Square glass bottles

  • Rectangular glass bottles

Cosmetic Packaging

  • Cosmetic bottles

  • Skincare containers

  • Personal care packaging

  • Other compatible cosmetic containers

Printing Applications

  • Product logos and brand marks

  • Decorative graphics

  • Product names and packaging information

  • Multi-color designs

  • Surface identification and customized patterns

The actual printable area and achievable pattern quality depend on container dimensions, surface geometry, screen design, ink selection, and machine configuration.

5. Printing Process and Machine Configuration

The machine combines several automated functions to support an integrated container printing process.

Automatic Loading and Positioning

Containers are transferred through the servo-driven loading system. The CCD visual positioning unit and servo pre-registration function help locate the printing position before the printing cycle begins.

Flame Pretreatment

The flame treatment system is used to prepare suitable container surfaces before printing. This process can help improve ink adhesion when the substrate and ink system are compatible.

Automatic Screen Printing

The servo-driven printing mechanism performs the printing operation according to the programmed parameters. The system is designed to support repeatable printing across production batches.

UV Curing

After printing, the selected LED UV or electrode UV curing system can be used according to the ink and curing process requirements.

Automatic Unloading

After the relevant production steps are completed, the unloading system transfers the printed containers out of the machine for subsequent inspection, packaging, or processing.

6. Optional Configurations

To accommodate different container structures and production requirements, the machine offers the following optional configuration:

  • Vacuum Fixture: Supports container holding through vacuum adsorption.

  • Air-Inflation Fixture: An alternative fixture arrangement for compatible container shapes and holding requirements.

  • LED UV Curing: Optional curing configuration for compatible UV inks.

  • Electrode UV Curing: Alternative UV curing option according to production requirements.

Please provide container drawings, material information, printing patterns, and ink specifications when requesting a customized machine configuration.

7. Why Choose Shenzhen Kar Lee Keung Electronic Equipment Ltd.?

Shenzhen Kar Lee Keung Electronic Equipment Ltd. is a manufacturing enterprise specializing in the development, design, and production of industrial printing equipment and related production machinery.

With 28 years of establishment history, the company provides equipment solutions for customers in special color printing, constant-temperature baking, spraying, and assembly line applications.

Company Overview

  • 28 years of establishment history

  • 9,000 m² land area

  • 50+ employees

  • 500+ partners

  • Manufacturing, development, and equipment design capabilities

Main Equipment Categories

Special Color Printing Equipment

  • Pad printing machines

  • Screen printing machines

  • Hot stamping machines

  • UV curing ovens

  • Flame treatment machines

  • Screen stretching machines

  • Plate exposure machines

Constant-Temperature Baking Equipment

  • Tunnel ovens

  • Cabinet ovens

  • LED-specific baking ovens

  • Customized LMBG silicone secondary vulcanization ovens

Eco-Friendly Spraying Equipment

  • Water curtain spray booths

  • Spray coating production lines

  • Overhead spray coating lines

  • Customized spraying equipment

Assembly Line Systems

  • Belt-type production lines

  • Roller-type production lines

  • Chain-type production lines

  • Automatic and semi-automatic component insertion lines

  • Customized assembly line systems

The company emphasizes quality management, production efficiency, customer service, and equipment customization. Its stated management approach includes safety, quality, efficiency, and the implementation of 5S principles.

8. Frequently Asked Questions

Q1: What products can the KLK-YS01-1 print on?

The machine is designed for compatible glass bottles and cosmetic containers, including round, oval, square, and rectangular shapes.

Q2: What is the applicable container size range?

The stated article diameter range is 25–90 mm, and the article height range is 35–250 mm.

Q3: Does the machine support multi-color printing?

Yes. Multi-color printing is available. The required printing setup and production arrangement should be confirmed according to the artwork and color requirements.

Q4: What is the maximum printing speed?

The stated maximum speeds are 25–37 pieces per minute for round containers, 20–30 pieces per minute for oval containers, and 8–15 pieces per minute for square containers. Actual output depends on the container, printing design, curing process, and production settings.

Q5: Does the machine include automatic loading and unloading?

Yes. The machine is equipped with a servo-driven automatic loading and unloading system.

Q6: What positioning system does the machine use?

It uses CCD visual positioning combined with servo pre-registration to help achieve accurate container positioning before printing.

Q7: Is UV curing included?

The machine supports optional LED UV or electrode UV configurations. Please confirm the required curing system when placing an order.

Q8: Can the fixture be customized?

Vacuum and air-inflation fixture options are available. The appropriate configuration depends on the container shape, dimensions, and holding requirements.

Q9: Does the machine support remote technical debugging?

Yes. Its communication servo system supports remote program debugging, subject to the manufacturer's technical support arrangements.

9. Request a Quotation

Looking for an automatic screen printing solution for glass bottles or cosmetic packaging? The Color Shuttle Screen Printer KLK-YS01-1 combines automatic loading and unloading, CCD positioning, servo-driven printing, flame pretreatment, and optional UV curing in one production system.

Contact Shenzhen Kar Lee Keung Electronic Equipment Ltd. with your container dimensions, material, printing artwork, color requirements, and expected production capacity. The technical team can help evaluate the suitable machine configuration, fixture options, and printing process for your application.

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