All-in-one Automated Clear Aligner Machine HBL-YTJ-01

Product Introduction

The All-in-one Automated Clear Aligner Machine HBL-YTJ-01 is a compact automated production system developed for the dental orthodontic industry. It integrates thermoforming, laser marking, visual recognition, and CNC trimming into one machine, creating a streamlined workflow from film sheet processing to finished clear aligners.

Developed by ConverSight Technology Limited, the HBL-YTJ-01 is designed to bridge the gap between traditional in-house aligner equipment and high-capacity automated production lines. It provides an efficient solution for small to medium-sized clear aligner manufacturers and dental laboratories that require high automation, compact equipment, and flexible small-batch production.

The system works with 125mm diameter film sheets and combines multiple processing functions in a single compact unit. By reducing the need for separate machines and manual handling, it can help lower labor requirements while improving production consistency and operational efficiency.

Key Product Advantages

Integrated Full-Workflow Automation

The HBL-YTJ-01 combines thermoforming, laser marking, visual recognition, and CNC trimming within one integrated system. The automated workflow minimizes manual transfers between individual machines and supports continuous processing from film sheet to finished aligner.

This integrated design helps simplify production management and is particularly suitable for dental laboratories and manufacturers producing customized clear aligners in relatively small batches.

Compact, Space-Saving Design

Unlike multi-machine production lines that require considerable floor space, the HBL-YTJ-01 integrates essential processing modules into a compact framework.

The space-saving configuration is suitable for small clear aligner workshops, dental laboratories, orthodontic production departments, and other facilities where available production space is limited.

45 Seconds per Piece

The integrated system provides a working speed of approximately 45 seconds per aligner, making it suitable for small-batch and multi-variety production.

Compared with scattered equipment, the integrated workflow can help reduce manual handling and improve overall production efficiency, with a stated efficiency improvement of up to 40% depending on the production setup and operating conditions.

ABB 6-Axis Robotic Trimming

The automated trimming module uses a high-precision ABB 6-axis robot to provide flexible movement and consistent trimming of complex, irregular, and curved clear aligners.

The robot provides 0.02mm positioning accuracy, supporting stable edge processing and repeatable production quality across different aligner geometries.

High-Precision Visual Recognition

A Hikvision visual recognition system is integrated into the production workflow to assist with product identification and positioning.

The vision system uses a Hikvision MV-CA060 camera, MVL-HF0624M lens, and VisionMaster software, providing a dedicated machine-vision solution for automated aligner processing.

Integrated Laser Marking

The laser marking module enables identification and traceability during clear aligner production. The scanning area reaches 180 × 180mm, while the system provides 0.01mm repetition accuracy.

Marking requirements can include production identification information and other customized content according to the application.

Main Function Modules

The HBL-YTJ-01 Automated Clear Aligner Machine integrates:

• Thermoforming module

• Laser marking module

• Visual recognition system

• Automatic CNC trimming module

• ABB 6-axis robot

• High-speed spindle

• Water-chiller cooling system

• Automated processing workflow

The integrated structure reduces the need for multiple independent machines and helps simplify the production process for small and medium-sized aligner manufacturers.

Technical Specifications

Thermoforming Module

The thermoforming process is integrated into the automated production workflow to process 125mm diameter film sheets for clear aligner manufacturing.

Integration with the subsequent marking and trimming modules reduces intermediate manual handling and supports a continuous workflow. Process parameters can be configured according to film material and aligner production requirements.

Laser Marking Module

The laser marking module provides automated product identification during production.

Key parameters include:

• Input power: 220V

• Cooling mode: Water chiller

• Repetition accuracy: 0.01mm

• Scanning area: 180 × 180mm

The integrated marking process can help manufacturers improve production identification and support customized marking requirements.

Vision Recognition System

The machine is equipped with a Hikvision vision system consisting of:

• Brand: Hikvision

• Camera: MV-CA060

• Lens: MVL-HF0624M

• Vision software: VisionMaster

The visual recognition module supports automated identification and positioning within the production process, helping improve processing consistency and reduce manual positioning operations.

Automatic CNC Trimming

The trimming module uses an ABB IRB1200-7/0.7 6-axis robot combined with an 800W spindle.

The robot has a 703mm arm span, 7kg payload, 54kg weight, and 0.02mm positioning accuracy. The spindle operates at speeds below 40,000 r/min and uses water-chiller cooling for heat dissipation.

The multi-axis structure provides the flexibility required for trimming irregular and curved clear aligner profiles.

Application

The All-in-one Automated Clear Aligner Machine HBL-YTJ-01 is designed for dental orthodontic production and is suitable for:

• Clear aligner manufacturing

• Invisible orthodontic appliance production

• Dental laboratories

• Small clear aligner workshops

• Orthodontic production departments

• Small-batch aligner manufacturing

• Multi-variety customized aligner production

The machine is particularly suitable for manufacturers and dental laboratories that need automated processing but do not require the footprint or production capacity of a large-scale production line.

Small-Batch Production Solution

Clear aligner production often requires multiple customized products rather than continuous high-volume production of a single model. The HBL-YTJ-01 is designed for this type of manufacturing environment.

Its compact structure and integrated processing modules allow manufacturers to perform multiple production operations within one machine. The approximately 45-second working speed provides a practical balance between automation and small-batch production flexibility.

Why Choose HBL-YTJ-01?

• Integrated thermoforming, laser marking, and CNC trimming

• Compact and space-saving machine structure

• Designed for small and medium-sized manufacturers

• Suitable for dental laboratories

• Approximately 45 seconds per aligner

• Designed for small-batch, multi-variety production

• Supports 125mm diameter film sheets

• ABB 6-axis robotic trimming

• 0.02mm robot positioning accuracy

• 0.01mm laser repetition accuracy

• Hikvision visual recognition system

• 180 × 180mm laser scanning area

• 800W high-speed trimming spindle

• Spindle speed below 40,000 r/min

• Water-chiller cooling system

• Integrated automated production workflow

Frequently Asked Questions

Q1: What type of production is the HBL-YTJ-01 designed for?
A: It is designed for small-batch and multi-variety clear aligner manufacturing, particularly for small to medium-sized manufacturers and dental laboratories.

Q2: What film size does the machine use?
A: The system is designed to work with 125mm diameter film sheets.

Q3: What is the working speed?
A: The stated working speed is approximately 45 seconds per piece. Actual production speed may vary according to film material, product geometry, process settings, and operating conditions.

Q4: What robot is used for trimming?
A: The machine uses an ABB IRB1200-7/0.7 6-axis robot with a 7kg payload and 0.02mm positioning accuracy.

Q5: Does the machine include visual recognition?
A: Yes. It uses a Hikvision MV-CA060 camera, MVL-HF0624M lens, and VisionMaster software.

Q6: What is the spindle specification?
A: The spindle provides 800W power, a rotational speed below 40,000 r/min, and water-chiller heat dissipation.

Q7: Why choose an all-in-one clear aligner machine instead of separate equipment?
A: Integrating multiple processes into one system can reduce equipment footprint, manual transfers, and workflow complexity while providing a compact automated solution for small-batch production.

B2B Supply & Customization

ConverSight Technology Limited provides automated equipment solutions for dental invisible orthodontic manufacturing. The HBL-YTJ-01 can be evaluated according to production capacity, film specifications, aligner geometry, marking requirements, trimming requirements, and available workshop space.

For B2B purchasing, buyers can provide their film sheet specifications, product drawings, target output, and production requirements to determine the appropriate machine configuration.

Product Summary

The All-in-one Automated Clear Aligner Machine HBL-YTJ-01 combines thermoforming, laser marking, visual recognition, and ABB 6-axis robotic CNC trimming in a compact automated system. With an approximately 45-second working speed, 125mm film sheet compatibility, and precision robotic processing, it provides a practical solution for small-batch and multi-variety clear aligner production.

For dental laboratories and small to medium-sized manufacturers seeking compact equipment with integrated automation, the HBL-YTJ-01 offers a space-efficient alternative to multiple-machine production setups from ConverSight Technology Limited.